Our Infrastructure

Powercap Systems Pvt. Ltd. possess a manufacturing unit spread over 14,680 sq. feet, fully equipped with sophisticated modern automatic winding and instruments. We adopt ISO/TS 16949:2002 system, staffed with over 250 employees. Supported with all these special features, we ensure the highest standard transformers and other products without defects. Our unit has the capacity to produce to 1 million number of products per month.

Our Manpower
The manpower at Powercap Systems is highly qualified, motivated, enthusiastic and committed towards complete customer satisfaction. We provide our customers with custom components manufactured to meet certain specified requirements. Our company possess enough production facilities which assists us to carry out both small specialized job as well as high volume. We are focused to supply premium quality, timely delivery and service for the manufacture and supply of transformers and coils. Our unflinching aim helps us to attain this goal through consistent improvement of skill level of people, technology and management system.

We have carved a niche by producing transformers and coils that conform to the highest international standards. The company possess flexible production lines that allows customization from medium to very high volume. Our design and development unit is fully equipped with latest technology and highly effective test instruments.

Our Facilities Include
Our production unit in-house all sorts of latest machinery and instruments needed to manufacture the products with zero defects. With a team of highly skilled technical staff, we are capable of delivering quality products to the demanding buyers in the industry. The major machinery in our manufacturing units include:

• Various kinds of Micro - Processor control
• In Line multi-functional automatic soldering machine
• Advanced Transformer Tester
• CNC Multi spindle automatic winding machine
• Heating Machines
• Pillar Type drilling machine
• Air Compressor
• Separate lines of products for individual customers
• Manufacturing facility large enough to carry out the entire manufacturing process
• Various testing equipment like Digital Power Analyzer, Digital Clamp meter, Power Analyzer, Magnifier etc.

The machines are constantly kept under the vigilance of the technical professionals who are engrossed in evaluating their performance level to determine the efficiency of their functionality.

Machines and Equipment

SI. No.	Description	Make	Quantity
1.	2.CNC Winding Machine - Smart winder 01 Optima 110	Synthesis - India & Coils India	10 Nos,
2.	CNC Winding Machine - Sharp winder T08	Trishul Engineers-India	1 No.
3.	CNC Toroidal Winding Machine-Venk 200 (Big)	Spark Controls - India	1 No.
4.	CNC Toroidal Winding Machine - (Small) TCW 100B	Trishul Engineers - India	1 No.
5.	Heavy Duty Motorized 3f Winding Machine	PCS - India	1 No.
6.	R - Core Winding Machine	PCS - India	1 No.
7.	Motorized Winding Machine	PCS - India	20 Nos.
8.	Inkjet Printer Excel 2000 Opaque	Video Jet - USA	2 Nos.
9.	Vacuum varnish impregnation chamber	PCS - India	4 Nos.
10.	Heating oven with 3f element Capacity - 10.5 KW	JK Industries - India	1 No.
11.	Heating oven with 3f element Capacity - 3KW	JK Industries - India	2 No.
12.	Pillar Type drilling machine	Quality Machine Tools – India	1 No.
13.	Bench grinder Capacity – 1 HP, 3Ø	Quality Machine Tools – India	1 No.
14.	Air Compressor TC 200 15-HP	Suguna Motors – India	1 No.
15.	Generator 82.5 KVA, 3Ø AAAT 418L2	Sun Beam- Kirloskar	1 No

Testing Equipment

SI. No.	Description	Make	Qty.
1.	Precision LCR Bridge 4284A	Agilent - USA	1 No.
2.	Precision Inductance Analyser 3245	WAYNEKERR (WKR Limited - UK)	1 No.
3.	Digital Power Analyzer WT230	Yokogawa – Japan	1 No.
4.	DC Withstand Voltage Tester 12KV - 7462	Extech Electronics – Taiwan	1 No.
5.	AC Withstand Voltage Tester 10KV - 7460	Extech Electronics – Taiwan	1 No.
6.	Computerized LCRTZ test systems CVCT – S20	Vasavi Electronics – India	1 No.
7.	Auto Compute LCR Q Sort Tester 4912	Aplab – India	1 No.
8.	True RMS Multimeter 187 / 189	Fluke – USA	1 No.
9.	LCR Meter - 6018	Scientific – India	6 Nos.
10.	Oscilloscope 25 MHz – dual trace 3324	Aplab – India	1 No.
11.	Digital Multimeter 9A03	Meco – India	2 Nos.
12.	Megger Insulation & Continuity Tester BMM 500 Series	Megger - UK	2 No.
13.	Digital Clamp meter – 300 A AC 2700	Kusam Meco – India	2 No.
14 .	Variac – 28A 1 ? (0 – 350V)	-	2 No.
15.	Wire Peel Tester DB – RH	Control Engineers – India	1 No.
16.	Magnifier (Opto Mag 7)	-	3 Nos.
17.	Continuity of Covering Tester (High Voltage)	Control Engineers – India	1 No.
18.	Break Down Tester 0-3 KV / 15 KV	Control Engineers – India	1 No.
19.	Device for Twistin Load	Control Engineers – India	1 No.